Fabrication – Riggs Machine and Fabricating, Inc.

Handwheel Extensions & Ease of Operation

06/14/2019RMF

When a valve handle is not readily accessible, or the distance for proper operation is too great, a Handwheel Extension might be the solution.

Once affixed to the existing valve, workers have quick, ready and safe access to the controls when need arises.

Shown above, an inaccessible gate valve is below a platform. With a bolt-on Handwheel Extension, a worker on top of the platform now has convenient, safe access within reach and can operate the valve freely (without the need of ladders or rigging).

Also, by increasing the diameter of the handle on the Handwheel Extension, the valve may be easier to operate than it may have been with its original smaller handle.

These Handwheel Extensions are custom designed based on the valve size and distance from the valve to the operator’s control location.

Handwheel Extensions are often galvanized to help withstand the weather, elements and possible corrosion from chemicals in the facility.

If you have inaccessible valves that require outside rigging to operate or controls that put your employees in dangerous situations, call Riggs for an overview of the benefits that Handwheel Extensions can offer.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

Precision Shafts to Get You Running Again!

05/30/2019RMF

They say “wheels make the world go round”, but without shafts, nothing would ever move.

A shaft connects a mechanical power source to gears, wheels, turbines, rotors and much more. Shafts can be as simple a basic round bar or as complex as containing exacting bearing fits, keyways, sleeves, grease fittings, snap ring grooves and splines.

Often, the shafts we see have been in service for many years, sometimes running non-stop. Unfortunately when these older shafts break (as shown here), there aren’t drawings available and not a lot of time to get the new shaft machined and the unit running again.

This shaft broke and we got it in 2 sections, still in the housing. After disassembly, we made hand sketches. While the housing was cleaned and checked, we created 3D drawings and then machined a new shaft.

Here is the new shaft ready for inspection. After passing final inspection, the housing was reassembled and the unit was ready for production use.

Finished Shaft – Ready for Unit Assembly

Hopefully a broken shaft won’t take one of your machines, or worse, your facility down. But if it does, Riggs Machine has the experience to get you running again.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

A Fabrication Story – The Bearing Pedestal

03/20/201904/17/2019RMF

There’s a reason for the fabricating in Riggs Machine & Fabricating. Here’s a perfect example. A client has an older machinery pedestal in very poor condition and needs a new assembly. There are, of course, no design drawings for the item, but luckily we can bring it to our shop.

First we make hand sketches of the unit. We review the original design to see if there were any structural defects that should be improved or any new features that the client would like to have implemented in the current design.

Next, these sketches are converted to CAD drawings and then 3D models are created for fit-up and testing. It’s much faster (and cheaper) to test a new design in 3D than it is after cutting 1/2” thick plates. When we are satisfied with the design, the files are sent out to have plates cut.

This is what we get back from the waterjet cutters (Swift Manufacturing), nice pallet of loose parts. Now fabrication begins. If the designers did their work properly, the welders job should go smoothly.

And here we have the final assembly. From hand sketches to CAD to 3D models to cut parts to fabrication in less time than it takes some companies to return your call.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

Welcome Gregg Nichols to the Riggs Team!

01/24/2019RMF

We’d like to welcome Gregg Nichols to our staff. Gregg has a combined 28 years in Industrial Distribution & Manufacturing Operations and Sales.

His prior experience includes 5 years with Perfection Rubber (operations manager and sales), 18 years with MSC / Dolin Supply (team leader and outside sales) and 4 years with American producers (outside and industrial sales)

The business segments he previously focused on included:

Coal
Construction
Chemical
Manufacturing
Petroleum
Power Generation
Steel Production

Gregg’s areas of expertise include:

Hydraulic Hoses, Tubes and Fittings
Metal working – Machining – Hole Making
Material Handling (lifting and rigging)
Pipes, Valves & Fittings
Safety

Gregg has jumped right in and got off to a strong start. His outgoing personality and years of knowledge have been a perfect fit here at Riggs. Call him for a visit to your facility and see why he’s an invaluable asset to our team!

Industrial Platform Handrail – Ergonomics and Safety

10/31/201804/17/2019RMF

Industrial platforms and walkways typically use one of two types of handrail – round bar or angle.

But recently we’ve seen the addition of a lower handrail, which is more ergonomic and comfortable.

This additional handrail makes transversing stairs much safer. There are no breaks or pinch points as you move your hand along the rail. The placement is more convenient and it just has a better feel to it.

Even better, this handrail can be added to existing walkways and platforms. If you have a heavily trafficked area or a thoroughfare on which you’d like to beef up the safety – rather than replace the entire structure, consider this simple (and cost effective) addition. Give Riggs a call, we’re here to help.

easily added to existing walkways

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

Industrial Classroom Training Aids

08/10/201804/17/2019RMF

If you ever wondered where the custom training equipment in industrial classrooms come from, then look no further than Riggs Machine.

At Riggs we can create custom pieces from scratch, like this “oil flinger” demonstration unit. Shown from conception, with 3D renders, to the final unit in the classroom.

And we also often disassemble, create “cut-away” sections, sandblast, paint and reassemble actual pieces of equipment to be used in working classrooms. These units are used for hands-on training before students hit the field. Much better than a video or book based lecture.

Some of these jobs can be more time and labor intensive than actual repairs! But we don’t mind. We’re proud to be part of the team who help educate the next generation who will be keeping our refineries, steel mills and factories running.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

The Target Blind – Revisited

08/03/201804/17/2019RMF

Blinds, sometimes known as blanks, isolate a section of pipe for repair, maintenance or testing. There are many types of blinds as we have shown before from the slip blind, the spectacle blind to the bleeder blind.

Here we have a nice assortment of Target Blinds. Used much like the bleeder blind, the target blind is placed on the end of a pipe section rather than in the center of a section. Gauges can be placed on the valves to test the pressure in the section of piping. Sampling can also be taken from the valve if desired.

The different sizes correspond with the different sizes of piping found within the refinery.

This group of target blinds is a bit “beefier” than usual. They will be used during the permanent shutdown of a unit until the demolition of the unit occurs. There may be need for occasional venting of the piping section until the demo.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

Explosion Proof Hatch – Pyrite Ducts

07/27/2018RMF

Here are some newly machined explosion-proof hatches for pyrite ducts.

In preparing coal for energy production, pyrite, a sulfide that contributes to air pollution and acid rain, is removed before burning. The separated pyrite is forced through ducts to waiting hoppers using high pressure fans. These ducts have negative pressure in them. If a chunk of pyrite gets stuck in a hopper then unit has to be shut down and the duct removed from the unit to be cleaned.

Photo by James St. John / CC by
Sphalerite-Pyrite

With the addition of these hatches, if a chunk of pyrite gets stuck in the hopper, it is only a temporary shut down while the hatch is opened and the material is washed out. Once the hatch is sealed, the unit is quickly brought back on-line.

These hatches have also been used as inspection doors on gearboxes, giving quick access to the internals for routine maintenance or adjustments. The locking tab on the hatches also helps keep the unit secure.

A Phonographic Finish!

06/29/201804/17/2019RMF

No, not what is used when a race is too close to call (that’s a photo finish). But a machined finish added to the raised face on a flange to give an extra level of security to prevent leaks and maintain effective seals.

The Phonographic Finish is actually a serrated finish, either concentric or spiral (much like the grooves on a record), that will grip the gasket between pipe sections firmly.

These finishes are typically added on a lathe to specifications set either by the company ordering the flange, the manufacturer or ASME B16.5 guidelines. Below is a render of the completed flange with bolt holes. I would have included a photo of the actual completed unit, but as soon as it was finished, it was rushed to the job site! But that’s why we’re here. Everyone knows who to call when a custom part is needed in a hurry.

Riggs Machine & Fabricating – Serving industry in KY, OH and WV for over 45 years!

Is Your Scaffold System OSHA Compliant?

06/14/2018RMF

Do you use long term scaffolding in place of permanent platforms? Are they stable, secure and up to the new OSHA regulations? Are you still renting your scaffolding and paying for it month after month?

FALL PROTECTION & SCAFFOLDING VIOLATIONS

remain among OSHA’s most frequently cited standard violations.*

OSHA violations are now subject to higher penalties,

this signals a 78% increase in penalty amounts.*

Convert your temporary, unstable scaffolding to a sturdy, permanent structure. No more rentals, no more repairs, no more guard rails that are dangerously low and above all, avoid the fear of those outrageous OSHA fines.

A Riggs Machine representative will review your current needs and outline the best options for your facility. We even offer 3D renders of the unit before construction begins so you can visualize the actual unit design.