A Fabrication Story – The Bearing Pedestal

Pedestals – Old and New

 

 

 

 

 

 

 

There’s a reason for the fabricating in Riggs Machine & Fabricating. Here’s a perfect example. A client has an older machinery pedestal in very poor condition and needs a new assembly. There are, of course, no design drawings for the item, but luckily we can bring it to our shop.

Pedestal – Old Unit – Front
Pedestal – Old Unit – Side

 

 

 

 

 

 

 

 

 

First we make hand sketches of the unit. We review the original design to see if there were any structural defects that should be improved or any new features that the client would like to have implemented in the current design.

Pedestal – Hand DWG
Pedestal – CAD DWG
Pedestal – 3D Model

 

 

 

 

 

 

 

Next, these sketches are converted to CAD drawings and then 3D models are created for fit-up and testing. It’s much faster (and cheaper) to test a new design in 3D than it is after cutting 1/2” thick plates. When we are satisfied with the design, the files are sent out to have plates cut.

 

Pedestal – Pallet of Parts

 

 

 

 

 

 

 

 

This is what we get back from the waterjet cutters (Swift Manufacturing), nice pallet of loose parts. Now fabrication begins. If the designers did their work properly, the welders job should go smoothly.

 

Pedestal – New – Stage I
Pedestal – In Process – Rear
Pedestal – In Process II

 

 

 

 

 

 

 

 

And here we have the final assembly. From hand sketches to CAD to 3D models to cut parts to fabrication in less time than it takes some companies to return your call.

 

Pedestal – Final
Pedestal – Final – Painted

Welcome Gregg Nichols to the Riggs Team!

We’d like to welcome Gregg Nichols to our staff. Gregg has a combined 28 years in Industrial Distribution & Manufacturing Operations and Sales.

Gregg Nichols

 

 

 

 

 

 

 

 

 

 

His prior experience includes 5 years with Perfection Rubber (operations manager and sales), 18 years with MSC / Dolin Supply (team leader and outside sales) and 4 years with American producers (outside and industrial sales)

The business segments he previously focused on included:

  • Coal
  • Construction
  • Chemical
  • Manufacturing
  • Petroleum
  • Power Generation
  • Steel Production

Gregg and Brent Inspect a New Platform

 

 

 

 

 

 

 

 

 

Gregg’s areas of expertise include:

  • Hydraulic Hoses, Tubes and Fittings
  • Metal working – Machining – Hole Making
  • Material Handling (lifting and rigging)
  • Pipes, Valves & Fittings
  • Safety

Gregg has jumped right in and got off to a strong start. His outgoing personality and years of knowledge have been a perfect fit here at Riggs. Call him for a visit to your facility and see why he’s an invaluable asset to our team!

Is Your Scaffold System OSHA Compliant?

Ladder on Scaffold by George Hoden

Do you use long term scaffolding in place of permanent platforms? Are they stable, secure and up to the new OSHA regulations? Are you still renting your scaffolding and paying for it month after month?

FALL PROTECTION & SCAFFOLDING VIOLATIONS

remain among OSHA’s most frequently cited standard violations.*

 

 

OSHA violations are now subject to higher penalties,

this signals a 78% increase in penalty amounts.*

 

Convert your temporary, unstable scaffolding to a sturdy, permanent structure. No more rentals, no more repairs, no more guard rails that are dangerously low and above all, avoid the fear of those outrageous OSHA fines.

A Riggs Machine representative will review your current needs and outline the best options for your facility. We even offer 3D renders of the unit before construction begins so you can visualize the actual unit design.

  

Walkways – Handrail – Ladders

Riggs can not only deliver new assemblies for your facility, but update your existing equipment to bring it up to the new standards.

 

 

 

 

 

OSHA – Final Rule to Update General Industry Walking-Working Surface and Fall Protection Standards

OSHA – Top Violations

* bdlaw.com – Notes regarding OSHA penalty increases and violation citation frequency.

Custom Replacement Parts

Your facility has a 50 year old unit and replacement parts are not available. You have no drawings and the few parts you do have look like this!

 

 

 

 

 

This is a problem we see with the aging facilities common in our area. Luckily quick in-house replacement parts are one of our specialties.

3D Render of Buckstay Clips
3D Render of Buckstay Clips

No on-line hunting for parts – No stealing from other units! Give Riggs a call and get running again.

Buckstay Clip Inventor DWG
Buckstay Clip Inventor DWG

The Gator – First Test

The Gator is a remote controlled tank cleaning unit we built for Veolia Environmental Services. It is driven into large tanks to clean the walls of hazardous materials. Its infrared lights cut through the dark and mist while recording all operations from the safety of a control booth.

This is a test of the unit running up a ramp and squeezing through a manway as it would enter a tank in the field.

Post Ash Loader Project

Post Ash Loader Project

post ash loader

We Love Big Projects!
One of the most exciting projects we’ve worked on has been the Goodman Industries Radio Controlled Pot Ash Loader.

From design, to welding, electrical, hydraulics and then field testing.

loader blades   loader tracks   loader side controls

Tested & Trusted
Riggs products are used in all conditions, in all type of facilities and in many different environments.


Still wondering if Riggs can handle your job?

miner in action

Chutes and Hoppers

hopper gray

Getting Your Materials from Point A to B!
Everyone’s Hoppers and Chutes are a bit unique. They have to fit back in place just right. Getting that fit correct is something we know at Riggs.

Y hopper       orange chute

A new custom replacement for a worn out unit or a rebuilt will fit like a glove. Access doors, cleanouts and manways back where they need to be.

open hopper    custom hatch door

You’ll be happy you chose Riggs.

hopper 2A

Tanks – from new builds to repairs and parts

Tanks – from new builds to repairs and parts

Custom Tanks – Built On-Time!

From vertical to horizontal storage tanks, Rigg’s AWS certified welders custom build to your needs.

Rebuilds and Overhauls

Wall plates, floor plates, repads, roof rails and manways. When your tanks need a repair or upgrade, Riggs is ready.

We understand the tight schedules of turnarounds and the even tighter budgets.

Using A36m, A572 Gr. 50 or your spec. All with certifications.

We even have our own AWS ANST Welding Inspector on staff.